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Vacuum Distillation System

 

Vacudest Vacuum Distillation System

 

 

 

Vacuum Distillation System / Vacuum Evaporation return on investment

 

Fig 1 Vacudest Vacuum Distillation

/ Vacuum Evaporation System

- Return on investment

 

 

The water evaporates in vacuum and the resulting condensation feeds all the energy back into the system. The vacuum pump is the only energy consumer.

 

The vacuum distillation system operates at the minimum cost and the treated distillate can be used again. The contaminants in the process and waste water are concentrated to the minimum level and can be either reused or disposed of.

 

Due to the dramatic reduction of the energy input and the low operating costs, the investment in the VACUDEST® system is recovered quickly.

 

Please see fig 1 for a graphical representation of the return on investment.

 

Treatment instead of disposal to saves you money

 

VACUDEST® reliably treats your process and waste water at reasonable cost.

The factory without waste water

  • reduce costs, because waste water costs money

  • recycling instead of disposal

  • closed-loop system without chemicals

  • minimum concentrate volume

  • short pay-back time

 

Vacudest Vacuum Distillation System Applications

 

Treatment of contaminated and mixed process waste water e.g.

  • Degreasing / Phosphating rinse bath water

  • Hardening bath washings

  • Polishing and grinding coolants

  • Wash and rinse water

  • Casting mould emulsions

  • Stainless steel etch washings

  • Cutting oil emulsions

  • Etc.

Operation

  • VACUDEST® - vacuum distillation / vacuum evaporation process – with direct concentration of the feed liquor

  • Closed loop energy recovery cycle leads to low net energy input

Servicing

  • Designed for 24 h continuous running

  • Maintenance friendly layout with easy access to all components

  • Automatic cleaning and rinsing. VACUDEST® 90 to 2400 with ActivePowerClean for automatic cleaning of the heat-exchanger during process.

  • No electrical start up heater required because of Quickstart-System.

  • Base pan for leakage protection

MPS-Microprocessor controller

 

All VACUDEST® Vacuum Evaporator units equipped with MPS controls as standard. This microprocessor control ensures:-

Simple operation

  • Text display of all operating parameters and process steps

  • Rapid response to changes in waste streams

  • High levels of safety and reliability through control of all sensors and valves

  • Simple supervision of process

  • Electronic logging of all safety messages

Vacudest Vacuum Distillation System / Vacuum Evaporation System Range

  • Range of 15 machines

  • Optional accessories for a wide range of applications see page 2 for details of the Vacuum Evaporator accessories.

Vacudest Vacuum Distillation System / Vacuum Evaporation System

 

Fig 2 Vacudest 350 Vacuum Distillation

system or Vacuum Evaporator

 

Vacudest 400 Vacuum Distillation System or Vacuum Evaporator

 

Al Pickling Application -

Waste water free production (closed loop)

with the VACUDEST® 400 Vacuum

Distillation System / Vacuum Evaporation

system, residual oil filter and neutralisation

 

Vacudest Vacuum Distillation System or Vacuum Evaporation System

 

No Rinse Procedure Application -

VACUDEST® 160 Vacuum Evaporator with

ActivePowerClean self cleaning technology,

fresh water treatment with decalzination

and reverse osmosis

 

Vacuum Distillation / Vacuum Evaporation unit

 APC automatic cleaning  

 ClearCat® (optional)  

 per hour l/h  

 Capacity*1 per day*2 m3/d  

 per year*3 m3/a  

  Power req. during service kW  

 Weight kg  

 VACUDEST® 20

 

 

20

0.4

100

2.5

250

 VACUDEST® 30  

 

 

30

0.6

150

2.7

290

 VACUDEST® 40  

 

 

40

0.8

200

3.4

390

 VACUDEST® 60  

 

 

60

1.2

300

4.5

420

 VACUDEST® 75 (ClearCat®)  

 x  

 x  

75

1.5

375

5.9

1,200

 VACUDEST® 100 (ClearCat®)  

 x  

 x  

100

2

500

7.2

1,230

 VACUDEST® 125 (ClearCat®)  

 x  

 x  

125

2.5

625

8.1

1,280

 VACUDEST® 175 (ClearCat®)  

 x  

 x  

175

3.5

875

11.7

3,400

 VACUDEST® 250 (ClearCat®)  

 x  

 x  

250

5

1,250

15.3

3,480

 VACUDEST® 350 (ClearCat®)  

 x  

 x  

350

7

1,750

21

3,600

 VACUDEST® 500 (ClearCat®)  

 x  

 x  

500

10

2,500

30

6,190

 VACUDEST® 750 (ClearCat®)  

 x  

 x  

750

15

3,750

41.3

6,550

 VACUDEST® 1000 (ClearCat®)  

 x  

 x  

1

20

5,000

50

6,700

 VACUDEST® 1500 (ClearCat®)  

 x  

 x  

1.5

30

7,500

83

13,100

 VACUDEST® 2000 (ClearCat®)  

 x  

 x  

2

40

10,000

100

13,400

 

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Vacuum Distillation pdf - Click here

43 Brunel Close, Drayton Fields Industrial Estate, Daventry, Northants, NN11 8RB, UK

Tel: + 44 (0) 1327 876600     Fax: + 44 (0) 1327 705131     Email: mail@kurion.co.uk

 

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This page was last reviewed 27/01/09