Vacuum Distillation System

Vacudest Vacuum Distillation System

Vacuum Distillation System / Vacuum Evaporation return on investment

Fig 1 Vacudest Vacuum Distillation

/ Vacuum Evaporation System

- Return on investment

The water evaporates in vacuum and the resulting condensation feeds all the energy back into the system. The vacuum pump is the only energy consumer.

The vacuum distillation system operates at the minimum cost and the treated distillate can be used again. The contaminants in the process and waste water are concentrated to the minimum level and can be either reused or disposed of.

Due to the dramatic reduction of the energy input and the low operating costs, the investment in the VACUDEST® system is recovered quickly.

Please see fig 1 for a graphical representation of the return on investment.

Treatment instead of disposal to saves you money

VACUDEST® reliably treats your process and waste water at reasonable cost.

The factory without waste water

reduce costs, because waste water costs money
recycling instead of disposal
closed-loop system without chemicals
minimum concentrate volume
short pay-back time

Vacudest Vacuum Distillation System Applications

Treatment of contaminated and mixed process waste water e.g.

Degreasing / Phosphating rinse bath water
Hardening bath washings
Polishing and grinding coolants
Wash and rinse water
Casting mould emulsions
Stainless steel etch washings
Cutting oil emulsions
Etc.

Operation

VACUDEST® - vacuum distillation / vacuum evaporation process – with direct concentration of the feed liquor
Closed loop energy recovery cycle leads to low net energy input

Servicing

Designed for 24 h continuous running
Maintenance friendly layout with easy access to all components
Automatic cleaning and rinsing. VACUDEST® 90 to 2400 with ActivePowerClean for automatic cleaning of the heat-exchanger during process.
No electrical start up heater required because of Quickstart-System.
Base pan for leakage protection

MPS-Microprocessor controller

All VACUDEST® Vacuum Evaporator units equipped with MPS controls as standard. This microprocessor control ensures:-

Simple operation

Text display of all operating parameters and process steps
Rapid response to changes in waste streams
High levels of safety and reliability through control of all sensors and valves
Simple supervision of process
Electronic logging of all safety messages

Vacudest Vacuum Distillation System / Vacuum Evaporation System Range

Range of 15 machines
Optional accessories for a wide range of applications see page 2 for details of the Vacuum Evaporator accessories.

Vacudest 120 Vacuum Distillation System / Vacuum Evaporation System

Fig 2 Vacudest 120 Vacuum Distillation

system or Vacuum Evaporator

Al Pickling Application -

Waste water free production (closed loop)

with the VACUDEST® 400 Vacuum

Distillation System / Vacuum Evaporation

system, residual oil filter and neutralisation

Vacudest Vacuum Distillation System or Vacuum Evaporation System

No Rinse Procedure Application -

VACUDEST® 160 Vacuum Evaporator with

ActivePowerClean self cleaning technology,

fresh water treatment with decalzination

and reverse osmosis

Vacuum Distillation / Vacuum Evaporation unit	Distillation performance ¹			Power requirement in service kW	Noise-level ⁴ dB (A)	Weight kg
Vacuum Distillation / Vacuum Evaporation unit	Per hour l/h	Per day ² M³/d	Per year³ M³/a	Power requirement in service kW	Noise-level ⁴ dB (A)	Weight kg
VACUDEST® 20	20	0.4	100	2.5	74	250
VACUDEST® 30	30	0.6	150	2.7	74	290
VACUDEST® 40	40	0.8	200	3.4	74	390
VACUDEST® 60	60	1.2	300	4.5	74	420
VACUDEST® 90	90	1.8	450	6.0	76	900
VACUDEST® 120	120	2.4	600	7.5	77	950
VACUDEST® 160	160	3.2	800	9.0	79	1800
VACUDEST® 200	200	4.0	1000	10.5	79	1900
VACUDEST® 300	300	6.0	1500	18	79	3100
VACUDEST® 400	400	8.0	2000	22	79	3600
VACUDEST® 600	600	12.0	3000	36	79	4500
VACUDEST® 800	800	16.0	4000	48	79	4900
VACUDEST® 1000	1000	20.0	5000	55	79	5500
VACUDEST® 1200	1200	24.0	6000	62	79	6300
VACUDEST® 2400	2400	48.0	12000	124	79	12600